Smart Vision Sensors

Smart Vision Sensors

• Vision Guided Robotics effectively implemented

• Flexible application solutions with 21 different feature checks

• Fast installation with automated calibration

• Only two new commands (nodes) for easy programming of the robot

smart 2D profile sensorsThe new sensor class for positioning and inspection tasks

• Smart measurement toolbox

• Web interface for easy parametrization

• Precise up to 5 micron resolution

• Smart connected - IO-Link / Ethernet / and much more.

• 16 models for a wide range of objects

Smart multi-tool profile sensors

• Measurement functions for direct output of up to 7 measured values

• Linking of measurement tools and position tracking for multifaceted analysis

• Free configuration in the intuitive web interface

• Resolution up to 8 µm in Z-direction with red laser

• Large selection of interfaces and protocols (PROFINET, Ethernet/IP, OPC UA, IO-Link, Modbus TCP)

Blue laser for demanding surfaces

• Up to 5 µm resolution in Z-direction within 25 mm measurement range

• Up to 30 µm point-to-point distance within up to 28 mm field of view

• Stable and precise measurement results on plastic and semi-transparent surfaces

Smart profile sensors for edge detection

• Measurement of multiple edges and step heights

Vision Sensor Industrial Quality Inspection

Long Span Shelving

Vision Sensor Industrial Quality Inspection

Vision Sensor is designed for flexible and automated quality inspection in industrial processes, helping to ensure that products meet defined standards before further processing. It features easily interchangeable M12 lenses, integrated red and white high-power LED illumination, and robust image processing tools. The user-friendly nVision-i software allows for simple setup and seamless integration.

Key features include:

• Comprehensive Lens Options: M12 lenses cover a wide range of focal lengths.

• High-Power LED Illumination: Switchable in software for optimal startup in various conditions.

• Upgradeable Software: Modules for measurement and ID reading can be added.

• Industrial Protocol Support: Compatible with TCP/IP, ProfiNet, Ethernet/IP, and more.

• Durable Design: IP67-rated housing for tough environments.

Vision Sensor excels in various quality inspection tasks, playing a pivotal role in ensuring product quality and process efficiency. Here are some common applications:

Quality Inspection of Components

Before a product is packaged, it must be inspected to verify its quality. The CS-60’s flexibility in terms of working distance and field of view, coupled with its powerful LED illumination, makes it an ideal choice for inspecting different product characteristics. It helps manufacturers detect defects early, ensuring only compliant products move on to the next phase.

Completeness Inspection and Position Tracking for Parts Handling

At various stages of production, the can be used to check for completeness and the correct positioning of components. For example, in robotics applications, the sensor can verify that all necessary parts are present and correctly positioned before the robotic arm picks them up. This minimizes errors and ensures smooth automation.

Traceability and Code Reading

The advanced ID reading tools can decode all common 1D and 2D barcode types, including challenging DPM (Direct Part Marking) codes. This makes it invaluable for track-and-trace applications, where products must be identified and traced throughout the manufacturing and distribution process.

The Vision Sensor represents a significant advancement in industrial automation, offering the following benefits:

• Reduced Inspection Time: Automating the inspection process speeds up production while maintaining a high standard of quality.

• Minimized Errors: With the CS-60's reliable inspection capabilities, manufacturers can catch defects early and reduce the likelihood of faulty products reaching customers.

• Scalability: The sensor's modular software upgrades allow for easy expansion of its capabilities as needs evolve.

• Ease of Integration: With support for multiple protocols, the CS-60 can be quickly incorporated into various industrial setups.

The Vision Sensor is more than just a tool for quality inspection – it’s a strategic investment in the future of your production process. Its combination of flexible hardware, upgradeable software, and robust build quality ensures that it can keep up with the ever-changing demands of modern manufacturing.

Smart Vision sensors control for Robots

Smart Vision sensors control  for Robots

Easier than ever before

After a few-minute setup, will take control of collaborating robots (cobots)

eliminates the conventionally required, time-consuming manual hand-eye calibration and improves precision

Two commands (nodes) suffice to access 21 high-performance feature checks in multi-faceted applications

Vision sensors with integrated optics

Up to 21 different feature checks

Automated object alignment

Integrated lighting and lenses (8 mm or 12 mm)

, PROFINET, EtherNet/IP, TCP/UDP (Ethernet)

Up to 21 different feature checks

Automated object alignment

Free choice of lenses (C-mount), integrated flash controller

URCap, PROFINET, EtherNet/IP, TCP/UDP (Ethernet)

automated coordinate alignment of vision sensor and Universal Robot will reduce setup times of robot-compatible vision sensors to only few minutes - with higher accuracy and without time-consuming manual hand-eye calibration. Automatic image rectification in real time, conversion to world coordinates and additional Z-calibration for coordinate scaling in space are supported.

the user-friendly Universal Robots app for easy installation and integration of vision sensors into the program sequence. Two additional commands (nodes) suffice to benefit from the versatile image processing potential.

vision sensors calculates object contours at the subpixel level in real time. This means that your image processing functions reliably and quickly at all times, even in unstable ambient light conditions.

part location with reliable 360° part detection enables virtual object alignment to check the correct positions – independent of the background. This means that mechanical part alignment is no longer necessary.

Robotics

Automotive, Assembly/ Handling, Packaging

Image-based object tracking, even several objects all at once

Robot-guided quality control

Robot-guided object identification and measurement

Check for object overlaps and gripper clearance

Checks of free storage positions

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